The pioneer of “2W & 3W Manufacturer and Exporter” initiated its journey in Bangladesh since 2000. RUNNER as a trusted brand through satisfying customers needs, & services at an affordable price with Latest technology.

CHALLENGE

•Difficult to control the shop wise cost. (Actual vs Standard)

•Automatic PR requisition based on the BOM/Production plan

•Compare Production plan and actual production with Shop wise downtime, scrap record.

•Proper analysis of Quality control during purchase , manufacturing. 

•Tracking delivery accessories & Transport cost per Customer order

•FIFO & FEFO wise RM issue & FG delivery

•Approval routing for Asset, Inventory part purchase withing budget limit

•Verify & Validate Engine & chassis number with Matching list before Assembled.

•LC number wise each bike cost break down (RM cost, Charge, FG cost)

SOLUTION

•Standard cost setup of BOM/Routing and verify with shop order cost

•Setup safety stock , Min Lot size etc. by selecting planning method 

•Configure the production plan upload through excel, shop order, scrap factor 

•Control plan set up for purchased & manufactured item

•Configure delivery note analysis and gate pass

•Setup expiry and first receive date for all products.

•Build a approval routing for local & foreign purchase

•Setup barcode print & scanning during assembled 

•Configure and Developed a report.

RESULT

•Analyze the cost variance & take corrective actionon it.

•Reduce manual effort and increase efficient to make decision.

•Easily track actual production qty variance for downtime/scrap. 

•Quality defective product can not be delivered to the customer. 

•Control delivery cost per customer

•User can not issue and deliver FG as per LIFO/LEFO

•Without approval of hierarchy no one can create PO withing budget limit

•No change to assembled unmatched vehicle

•Visible for cost analysis of model & LC wise